A polishing pad for polishing semiconductors and other planar substrates in the presence of a slurry comprising abrasive particles and a dispersive agent is disclosed. The polishing pad includes a soluble component, preferably fibrous, within a polymer matrix component. The fibrous component includes fibers soluble in the slurry sufficiently to provide a void structure in the polishing surface of the pad. The void structure enhances the polishing rate and uniformity by increasing the mobility of the abrasive particles while reducing scratching of the polished surface. Additives that further enhance polishing and/or assist in the removal of residues generated during polishing, such as surfactants and removers, are optionally incorporated in the fibrous substance or topographically coated on the fibrous substance.
Polishing Pads With Polymer Filled Fibrous Web, And Methods For Fabricating And Using Same
Kenneth P. Rodbell - Sandy Hook CT Oscar Kai Chi Hsu - Chelmsford MA Jean Vangsness - Stow MA David S. Gilbride - Lowell MA Scott Clayton Billings - Kingston NH Kenneth Davis - Newburgh NY
Assignee:
International Business Machines Corporation - Armonk NY
International Classification:
B24D 1100
US Classification:
451532, 451536
Abstract:
A polishing pad having a body comprising fibers embedded in a matrix polymer formed by a reaction of polymer precursors. The fibers define interstices, and the precursors fill these interstices substantially completely before completion of the reaction. The pad may include a thin layer of free fibers at its polishing surface. A segment of at least a portion of the free fibers are embedded in the adjacent body of the polymer and fibers. The fibers may be separate, or in the form of a woven or non-woven web.
Polishing Pads Useful In Chemical Mechanical Polishing Of Substrates In The Presence Of A Slurry Containing Abrasive Particles
A polishing pad for polishing semiconductors and other planar substrates in the presence of a slurry comprising abrasive particles and a dispersive agent is disclosed. The polishing pad includes a soluble component within a polymer matrix component. The soluble component includes particles soluble in the slurry sufficiently to provide a void structure in the polishing surface of the pad. The void structure enhances the polishing rate and uniformity by increasing the mobility of the abrasive particles while reducing scratching of the polished surface. Additives that further enhance polishing and/or assist in the removal of residues generated during polishing, such as surfactants and removers, are optionally incorporated in the soluble particles or topographically coated on the soluble particles.
Kenneth Davis - Newburgh NY, US Oscar Kai Chi Hsu - Chelmsford MA, US Kenneth Rodbell - Sandy Hook CT, US Jean Vangsness - Stow MA, US
Assignee:
International Business Machines Corporation - Armonk NY Freudenberg Nonwovens Ltd. - Lowell MA
International Classification:
B24D011/00
US Classification:
451532, 451527, 451 41
Abstract:
A polishing pad having a body comprising fibers embedded in a matrix polymer formed by a reaction of polymer precursors. The loose fibers define and the precursors were mixed first with curatives, then mold into a pad form. The pad may include a thin layer of free fibers at its polishing surface. A segment of at least a portion of the free fibers are embedded in the adjacent body of the polymer and fibers.
Polishing Pads With Polymer Filled Fibrous Web, And Methods For Fabricating And Using Same
Kenneth P. Rodbell - Sandy Hook CT, US Oscar Kai Chi Hsu - Chelmsford MA, US Jean Vangsness - Stow MA, US David S. Gilbride - Lowell MA, US Scott Clayton Billings - Kingston NH, US Kenneth Davis - Newburgh NY, US
Assignee:
International Business Machines Corporation - Armonk NY
A method of making a polishing pad having a body comprising fibers embedded in a matrix polymer formed by a reaction of polymer precursors. The fibers define interstices, and the precursors fill these interstices substantially completely before completion of the reaction. The method comprising placing the fibers and the precursors in a cavity of a mold for shaping the polishing pad; applying a differential pressure across a mold cavity, where the differential pressure and the amount of precursors are sufficient to cause the precursors to fill the interstices substantially completely before completion of the reaction; and applying sufficient heat to the mold to at least partially cure the polishing pad by causing the precursors to react.
Jean Vangsness - Stow MA, US Oscar Kai Chi Hsu - Chelmsford MA, US Alaka Potnis - Hudson NH, US
Assignee:
Freudenberg Nonwovens - Lowell MA
International Classification:
B24B 1/00
US Classification:
451 28, 451532
Abstract:
An improved polishing pad for polishing semi-conductors and other planar substrates in the presence of a slurry which optionally may contain abrasive particles is disclosed. The polishing pad comprises a non-woven fibrous component, a portion which may optionally comprise bicomponent fibers, optionally embedded within a polymer matrix component.
Kenneth Davis - Newburgh NY, US Oscar Kai Chi Hsu - Chelmsford MA, US Kenneth Rodbell - Sandy Hook CT, US Jean Vangsness - Stow MA, US
Assignee:
International Business Machines Corporation - Armonk NY Freudenberg Nonwovens Ltd. - Lowell MA
International Classification:
B24B 1/00
US Classification:
451 28, 451532
Abstract:
A polishing pad having a body comprising fibers embedded in a matrix polymer formed by a reaction of polymer precursors. The loose fibers define and the precursors were mixed first with curatives, then mold into a pad form. The pad may include a thin layer of free fibers at its polishing surface. A segment of at least a portion of the free fibers are embedded in the adjacent body of the polymer and fibers.
Jean Vangsness - Stow MA, US Oscar Kai Chi Hsu - Chelmsford MA, US Alaka Potnis - Hudson NH, US
Assignee:
innoPad, Inc. - Peabody MA
International Classification:
B24D 11/00
US Classification:
451532, 451 28
Abstract:
An improved polishing pad for polishing semi-conductors and other planar substrates in the presence of a slurry which optionally may contain abrasive particles is disclosed. The polishing pad comprises a non-woven fibrous component, a portion which may optionally comprise bicomponent fibers, optionally embedded within a polymer matrix component.
William Raveis Real Estate
Realtor
University of Massachusetts Lowell Apr 2008 - Mar 2016
Industrial Projects Manager and Lab Manager, Nanomanufacturing Center
Parker Hannifin Apr 2005 - Apr 2008
Product Development Engineer
Freudenberg Nonwovens 1998 - 2005
Product Development Manager
Education:
University of Massachusetts Lowell
Skills:
R&D Manufacturing Plastics Polymers Product Development Design of Experiments Materials Materials Science Lean Manufacturing Injection Molding Research and Development Continuous Improvement Leadership Process Engineering Chemical Engineering Nanotechnology Engineering Six Sigma Process Simulation Project Management Characterization Analytical Skills Problem Solving Project Planning Customer Service Research Microsoft Office Cross Functional Collaborations Non Profits Organizations
Certifications:
License 1962404 Lean Six Sigma Green Belt (Lssgb) Project Management Professional (Pmp)®