Jeffrey A. Conner - Hamilton OH Michael J. Weimer - Loveland OH
Assignee:
General Electric Company - Cincinnati OH
International Classification:
B23P 600
US Classification:
298891
Abstract:
A gas turbine engine hot section component having a ceramic thermal barrier coating is repaired by removing the ceramic thermal barrier coating, removing oxidation products and corrosion products from the metallic bond coating beneath the ceramic thermal barrier coating, applying a noble metal to the component, diffusing the noble metal into the component substrate, and aluminiding the component to provide an outermost noble metal-Al layer.
Method Of Controlling Thickness And Aluminum Content Of A Diffusion Aluminide Coating
Nripendra N. Das - West Chester OH Thomas E. Mantkowski - Madeira OH Jeffrey A. Conner - Hamilton OH
Assignee:
General Electric Company - Cincinnati OH
International Classification:
C23C 800
US Classification:
148280, 148283, 427253
Abstract:
A process for forming a diffusion aluminide coating on a substrate, such as a component for a gas turbine engine. The process generally entails placing the substrate in a suitable coating chamber, flowing an inert or reducing gas into and through the coating chamber, and then aluminizing the substrate using an aluminizing technique with a substantially constant aluminum activity, such as a vapor phase deposition process. During the aluminizing process, the amount of unreacted aluminum within the coating chamber is controlled by altering the flow rate of the gas through the coating chamber so that a portion of the unreacted aluminum is swept from the coating chamber by the gas. The amount of unreacted aluminum swept from the coating chamber is regulated by metering the gas flow rate in order to control the aluminizing rate and aluminum content of the resulting aluminide coating.
Coated Article With Internal Stabilizing Portion And Method For Making
A coated article is provided with a coating stabilizing portion in a coating combination on a substrate of the article. The coating combination includes a coating diffusion portion on the substrate and an outer coating portion outwardly from the coating diffusion portion. The coating stabilizing portion is provided between the coating diffusion portion and the outer coating portion to inhibit diffusion of undesirable elements to an interface with the outer coating portion and to enhance mechanical properties.
Joseph D. Rigney - Milford OH Jeffrey A. Conner - Hamilton OH
Assignee:
General Electric Company - Schenectady NY
International Classification:
B32B 1501
US Classification:
148535, 148518, 148531
Abstract:
A method is provided for enhancing to a selected coating range a substantially unused protective coating, including aluminum, on an article surface, for example an airfoil surface of a gas turbine engine turbine blade. The protective coating is enhanced without removing such unused coating. The unused coating is evaluated to identify at least one coating region that deviates from the selected coating range by being deficient in at least one of chemistry and physical condition, for example thickness. At least the coating region is enhanced to the selected coating range by applying over the identified coating region at least one secondary element selected from Pt, Rh, Pd, Cr, Si, Hf, Zr, and Y. At least the coating region is heated to diffuse the secondary element into the protective coating to provide a treated coating region. Then at least the treated coating region is aluminided.
Diffusion Aluminide Bond Coat For A Thermal Barrier Coating System And Method Therefor
Jeffrey A. Conner - Hamilton OH Bangalore A. Nagaraj - West Chester OH Nripendra N. Das - Middletown OH Patricia A. Zomcik - Cincinnati OH David J. Wortman - Hamilton OH David V. Rigney - Cincinnati OH Jon C. Schaeffer - Milford OH
Assignee:
General Electric Company - Schenectady NY
International Classification:
B21D 3900
US Classification:
428623, 428632, 428640, 428633
Abstract:
A thermal barrier coating system and a method for forming the coating system on a component designed for use in a hostile thermal environment, such as superalloy turbine, combustor and augmentor components of a gas turbine engine. The method is particularly directed to a thermal barrier coating system that includes a thermal insulating ceramic layer and a diffusion aluminide bond coat on which an aluminum oxide scale is grown to protect the underlying surface of the component and to chemically bond the ceramic layer. The bond coat is formed to contain an additive metal of platinum, palladium, rhodium, chromium and/or silicon, and an additive element of yttrium and/or zirconium, with possible additions of hafnium. The bond coat may be formed by codepositing aluminum with the active element, or by depositing the additive metal and active element on the surface of the component, and then aluminizing to form the diffusion aluminide bond coat.
Method For Refurbishing A Coating Including A Thermally Grown Oxide
Bhupendra Kumar Gupta - Cincinnati OH Nripendra Nath Das - West Chester OH Lyle Timothy Rasch - Fairfield OH Jeffrey Allen Conner - Hamilton OH Michael James Weimer - Loveland OH
Assignee:
General Electric Company - Schenectady NY
International Classification:
B05D 312
US Classification:
427142, 427140, 427242, 427328, 427307, 427309
Abstract:
A method is provided for refurbishing a service operated metallic coating on a substrate alloy, the coating including at least within a coating outer surface at least one oxide chemically grown from at least one coating element, for example Al, and chemically bonded with the coating outer surface as a result of thermal exposure during service operation. Growth of the oxide has depleted at least a portion of the coating element from the coating. The method comprises removing the oxide from the coating outer surface while substantially retaining the metallic coating, thereby exposing in the coating outer surface at least one surface void that had been occupied by the oxide. The retained metallic coating is mechanically worked, substantially without removal of the retained coating, to close the void, providing a treated metallic coating surface over which a refurbishing coating is applied. In one form, the mechanical working provides, concurrently, a compressive stress in the substrate alloy beneath the metallic coating.
Thermal Barrier Coating System With Improved Bond Coat
Roger D. Wustman - Loveland OH Jeffrey A. Conner - Hamilton OH Jonathan P. Clarke - West Chester OH Timothy L. Norris - Hamilton OH Thomas E. Mantkowski - Madeira OH
A thermal barrier coating (TBC) system and method for forming the TBC system on a component designed for use in a hostile thermal environment, such as superalloy turbine, combustor and augmentor components of a gas turbine engine. The TBC system exhibits improved spallation resistance as a result of having a bond coat formed to contain a dispersion of oxide particles in its outer surface region. A method for preferentially entrapping oxide particles in a bond coat entails depositing the oxide particles on the surface of the component prior to forming the bond coat, which may be a diffusion aluminide or an aluminized overlay coating. Deposition of the bond coat causes the oxide particles to become dispersed in the outer surface region of the bond coat. A particular feature of this invention is the ability to preferentially entrap oxides of elements that are not present in the bond coat or a substrate region of the component on which the bond coat is formed.
Method For Forming A Thermal Barrier Coating System
An article includes a substrate and an adhesion layer overlying the substrate. The adhesion layer includes a first phase including particles, and a second phase including braze alloy that bonds the particles to the substrate. The article further includes a ceramic layer overlying the adhesion layer. In one embodiment, the ceramic layer is a thermal barrier coating (TBC), formed of stabilized zirconia (ZrO ).
Pipstemstate Park, Outback Steak Houe, SRJ - USPS HCR
Education:
Mountain State University - Outdoor recreation management
About:
I was born, and raised in southern WV. I love the outdoors. Such activities that I do outside are fourwheeling, hikeing, hunting, and fishing. I am a firefighter I love my mountaineer football, and b...
Bragging Rights:
I am a college graduate of Mountain State University with a degree in Outdoor Recreation Management. I am a firemen at the Green Sulphur District Vol. Fire Department. I am Married. I am certified in different types of rescue situations.