Bryan David Haynes - Cumming GA Billy Dean Arnold - Alpharetta GA Justin Max Duellman - Little Rock AR Ryan Clinton Frank - Atlanta GA Jeffrey Lawrence McManus - Canton GA Charles Allen Smith - Snellvile GA Ty Jackson Stokes - Suwanee GA Kevin Edward Smith - Roswell GA Darryl Franklin Clark - Alpharetta GA Debra Jean McDowall - Roswell GA Samuel Edward Marmon - Alpharetta GA Christopher Cosgrove Creagan - Marietta GA Xin Ning - Alpharetta GA David Lewis Myers - Cumming GA
An improved nonwoven web composite is formed by combining splittable bicomponent thermoplastic filaments with a component selected from other fibers and particles. The bicomponent filaments include distinct regions of first and second incompatible polymers extending the length of the filaments. After the bicomponent filaments are combined with the other fibers and/or particles, the bicomponent filaments are caused to split lengthwise along boundaries between the regions of different polymers, resulting in a web or matrix of finer filaments which entrap, ensnare and contain the other fibers and/or particles within the web or matrix. The nonwoven web composite is particularly useful for making absorbent articles, which require durability and optimum levels of absorbent fibers and/or particles.
Fine Multicomponent Fiber Webs And Laminates Thereof
Darryl Franklin Clark - Alpharetta GA Justin Max Duellman - Little Rock AR Bryan David Haynes - Cumming GA Matthew Boyd Lake - Cumming GA Jeffrey Lawrence McManus - Canton GA Kevin Edward Smith - Knoxville TN
The present invention provides multicomponent fine fiber webs and multilayer laminates thereof having an average fiber diameter less than about 7 micrometers and comprising a first olefin polymer component and a second distinct polymer component such as an amorphous polyolefin or polyamide. Multilayer laminates incorporating the fine multicomponent fiber webs are also provided such as, for example, spunbond/meltblown/spunbond laminates or spunbond/meltblown/meltblown/spunbond laminates. The fine multicomponent fiber webs and laminates thereof provide laminates having excellent softness, peel strength and/or controlled permeability.
Darryl Franklin Clark - Alpharetta GA, US Justin Max Duellman - Little Rock AR, US Bryan David Haynes - Cumming GA, US Jeffrey Lawrence McManus - Canton GA, US Kevin Edward Smith - Highlands Ranch CO, US
Assignee:
Kimberly-Clark Worldwide, Inc. - Neenah WI
International Classification:
D04H001/00 D04H013/00 D04H003/16
US Classification:
442340, 442361, 442364, 442401
Abstract:
A method is provided for producing fine denier multicomponent thermoplastic polymer filaments incorporating high melt-flow rate polymers. Multicomponent filaments are extruded such that the high melt-flow rate polymer component is substantially surrounded by one or more low melt-flow rate polymer components. The extruded multicomponent filament is then melt-attenuated with a significant drawing force to reduce the filament diameter and form continuous, fine denier filaments.
Method Of Increasing The Meltblown Jet Thermal Core Length Via Hot Air Entrainment
Bryan Haynes - Cumming GA, US Jeffrey McManus - Canton GA, US Justin Duellman - Little Rock AR, US Darryl Clark - Alpharetta GA, US Roger Quincy - Cumming GA, US
International Classification:
D01D005/084 D01D005/14 D04H003/02
US Classification:
264/555000, 264/103000, 264/210800, 264/211170
Abstract:
A method for producing super fine meltblown fibers increases the length of the meltblown jet thermal core to increase the dwell time of the extruded thermoplastic polymer within the jet thermal core. Through use of the method it is practical to use low viscosity resins and further to provide meltblown nonwovens with superior barrier properties to the passage of fluids and particularly gases. The method further provides a useful means for blooming internal additives to the surface of the fibers.
Fine Multicomponent Fiber Webs And Laminates Thereof
Darryl Clark - Alpharetta GA, US Justin Duellman - Little Rock AR, US Bryan Haynes - Cumming GA, US Matthew Lake - Cumming GA, US Jeffrey McManus - Canton GA, US Kevin Smith - Knoxville TN, US
The present invention provides multicomponent fine fiber webs and multilayer laminates thereof having an average fiber diameter less than about 7 micrometers and comprising a first olefin polymer component and a second distinct polymer component such as an amorphous polyolefin or polyamide. Multilayer laminates incorporating the fine multicomponent fiber webs are also provided such as, for example, spunbond/meltblown/spunbond laminates or spunbond/meltblown/meltblown/spunbond laminates. The fine multicomponent fiber webs and laminates thereof provide laminates having excellent softness, peel strength and/or controlled permeability.
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