Mark Markovitz - Schenectady NY James Jonathan Grant - Niskayuna NY William Edward Tomak - Scotia NY William Paul Dobbins - Clifton Park NY
Assignee:
General Electric Company - Schenectady NY
International Classification:
H01B 1732
US Classification:
174209, 310196, 174137 B, 174138 C
Abstract:
Resin-impregnated sheet materials, such as fabrics, films, paper and tapes, for forming electrical insulation that exhibits significantly improved voltage endurance performance. The present invention finds particular use as groundwall insulation for high voltage generator stator bars, in which the groundwall insulation is formed by mica tape filled with submicron particles of silicon dioxide, aluminum oxide, titanium dioxide and/or zirconium dioxide, in combination with an unfilled mica tape impregnated with the same or compatible resin binder. The filled tape is preferably in the form of a mica paper having at least one woven fabric on at least one of its surfaces, a resin binder permeating the mica paper and woven fabric so as to bond the woven fabric to the mica paper, and oxide particles dispersed in the woven fabric.
Method Of Making A Dynamoelectric Machine Conductor Bar And Method Of Making A Conductor Bar Dynamoelectric Machine
Karim Younsi - Saratoga County NY David A. Snopek - Peterborough County, CA Luc Lafortune - Laval, CA Jeff D. Sheaffer - Glenville NY William R. Mischler - Niskayuna NY Mark Markovitz - Niskayuna NY
Assignee:
General Electric Company - Schenectady NY
International Classification:
B29C 7074
US Classification:
2642722, 26427219, 29596
Abstract:
A method for making a dynamoelectric machine conductor bar, compromises providing a plurality of bundled together spiraling strand conductors having surrounding insulation to define a substantially rectangular shape with the strand conductors and strand insulation defining an opposing conductor bar end portion having an electrically insulated gap between the strand insulation adjacent the bar end portion; and applying a filler material to fill the gap to electrically shield the conductor bar end portion and to a greater than 0. 080 to about 1. 5 inch continuous outer radius surface end portion. A dynamoelectric machine conductor bar comprises a plurality of bundled together spiraling strand conductors having surrounding insulation to define a substantially rectangular shape, with the strand conductors and strand insulation defining an opposing conductor bar end portion; an electrically non-insulated gap between the strand insulation adjacent the conductors at the bar end portion; and an applied filler material filling the gap to electrically shield the conductor bar end portion an applied filler material filling the gap to electrically shield the conductor bar end portion, wherein the filler material defines a greater than 0. 080 to about 1. 5 inch continuous outer radius surface end portion.
Method Of Making A Dynamoelectric Machine Conductor Bar And Method Of Making A Conductor Bar Dynamoelectric Machine, The Bar And The Machine
Karim Younsi - Saratoga County NY David A. Snopek - Peterborough County, CA Luc Lafortune - Laval, CA Jeff D. Sheaffer - Glenville NY William R. Mischler - Niskayuna NY Mark Markovitz - Niskayuna NY
Assignee:
General Electric Company - Schenectady NY
International Classification:
H02K 332
US Classification:
310201, 31196, 31198
Abstract:
A method for making a dynamoelectric machine conductor bar, compromises providing a plurality of bundled together spiraling strand conductors having surrounding insulation to define a substantially rectangular shape with the strand conductors and strand insulation defining an opposing conductor bar end portion having an electrically insulated gap between the strand insulation adjacent the bar end portion; and applying a filler material to fill the gap to electrically shield the conductor bar end portion and to a greater than 0. 080 to about 1. 5 inch continuous outer radius surface end portion. A dynamoelectric machine conductor bar comprises a plurality of bundled together spiraling strand conductors having surrounding insulation to define a substantially rectangular shape, with the strand conductors and strand insulation defining an opposing conductor bar end portion; an electrically non-insulated gap between the strand insulation adjacent the conductors at the bar end portion, and an applied filler material filling the gap to electrically shield the conductor bar end portion an applied filler material filling the gap to electrically shield the conductor bar end portion, wherein the filler material defines a greater than 0. 080 to about 1. 5 inch continuous outer radius surface end portion.
Mark Markovitz - Schenectady NY, US William Gene Newman - Scotia NY, US Mabel Shang Yung - Clifton Park NY, US Leonard Paul Squillacioti - Saratoga Springs NY, US Peter John Foley - Scotia NY, US
Assignee:
General Electric Company - Schenectady NY
International Classification:
B32B 27/38 C08L 63/00
US Classification:
428413, 4244744
Abstract:
Novel one part, heat cured pressure-sensitive adhesives capable of bonding metallic and non-metallic materials at ambient temperatures and curing at elevated temperatures to form a bond with very high adhesive bond strengths at temperatures up to at least 160 C. The invention is particularly well suited for use with insulated copper coils in electrical generators and includes both the adhesive compositions per se and adhesive transfer tapes capable of bonding to the copper coils at ambient temperatures upon contact due to the pressure sensitive tack of the adhesive. The transfer tapes can subsequently be cured to a hard, thermoset adhesive with high adhesive bond strength. In applications on insulated copper coils, exemplary one part, heat cured pressure-sensitive adhesives can be used either alone or in combination with a substrate to form single or double-sided adhesive tape capable of securing the generator rotor turn insulation. The pressure sensitive materials can also be applied to a mat carrier, such as aramid paper, polyester glass, or glass cloth based epoxy sheets.
Resin Compositions For Press-Cured Mica Tapes For High Voltage Insulation
Mark Markovitz - Schenectady NY, US William Newman - Scotia NY, US Alan Iversen - Clifton Park NY, US Mabel Yung - Clifton Park NY, US
International Classification:
C08G059/68
US Classification:
528/092000
Abstract:
Resin composition comprising an epoxy resin having an epoxide functionality of at least 2.5, a cycloaliphatic epoxy resin, a phenol-formaldehyde novolac and aluminum acetylacetonate. The resin is heat stable and is suitable for fabrication of resin-rich mica tapes having low reactivity at ambient temperatures for good shelf life stability combined with high reactivity above 140 C. for application in press-cured tapes. The dissipation factors at room temperature to at least 200 C. are less than 3.0%.
Mark Markovitz - Schenectady NY, US Peter Foley - Glenville NY, US James Armienti - Guilderland NY, US Ivan Proctor - Scotia NY, US Robert Hamilton - Georgetown MA, US
Assignee:
GENERAL ELECTRIC COMPANY - Schenectady NY
International Classification:
B32B035/00
US Classification:
427/140000
Abstract:
A method for repairing insulation material applied to at least one electrical winding, wherein the method includes identifying an area to be repaired, applying epoxy to the area to be repaired, covering the epoxy with at least one of an adhesive tape and a release film, curing the epoxy, removing at least one of the adhesive tape and the release film, and finalizing the epoxy height.
Resin Compositions For Press-Cured Mica Tapes For High Voltage Insulation
Mark Markovitz - Schenectady NY, US William Newman - Scotia NY, US Alan Iversen - Clifton Park NY, US Mabel Yung - Clifton Park NY, US
Assignee:
General Electric Company - Schenectady NY
International Classification:
C08L 63/00 C08G 59/50
US Classification:
523400000
Abstract:
Resin composition comprising an epoxy resin having an epoxide functionality of at least 2.5, a cycloaliphatic epoxy resin, a phenol-formaldehyde novolac and aluminum acetylacetonate. The resin is heat stable and is suitable for fabrication of resin-rich mica tapes having low reactivity at ambient temperatures for good shelf life stability combined with high reactivity above 140 C. for application in press-cured tapes. The dissipation factors at room temperature to at least 200 C. are less than 3.0%.
The viscosities of solventless compositions of epoxy resins containing 1, 2 epoxy groups and having at least two epoxide groups per molecule and effective amounts of catalytic hardener and phenolic accelerator are dramatically reduced to make them useful for vacuum-pressure impregnation and also for pre-impregnated insulating material applications by addition of 3-33% of reactive diluent such as styrene.