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Hang Yu - Woodland CA, US Deenesh Padhi - Sunnyvale CA, US Man-Ping Cai - Saratoga CA, US Naomi Yoshida - Sunnyvale CA, US Li Yan Miao - San Francisco CA, US Siu F. Cheng - Los Angeles CA, US Shahid Shaikh - Santa Clara CA, US Sohyun Park - Fremont CA, US Heung Lak Park - Santa Clara CA, US Bok Hoen Kim - San Jose CA, US
Assignee:
Applied Materials, Inc. - Santa Clara CA
International Classification:
H01L 21/308 H01L 21/32
US Classification:
438703, 438761, 257E21258, 257E21231
Abstract:
Embodiments described herein relate to materials and processes for patterning and etching features in a semiconductor substrate. In one embodiment, a method of forming a composite amorphous carbon layer for improved stack defectivity on a substrate is provided. The method comprises positioning a substrate in a process chamber, introducing a hydrocarbon source gas into the process chamber, introducing a diluent source gas into the process chamber, introducing a plasma-initiating gas into the process chamber, generating a plasma in the process chamber, forming an amorphous carbon initiation layer on the substrate, wherein the hydrocarbon source gas has a volumetric flow rate to diluent source gas flow rate ratio of 1:12 or less; and forming a bulk amorphous carbon layer on the amorphous carbon initiation layer, wherein a hydrocarbon source gas used to form the bulk amorphous carbon layer has a volumetric flow rate to a diluent source gas flow rate of 1:6 or greater to form the composite amorphous carbon layer.
Amorphous Carbon Deposition Method For Improved Stack Defectivity
Hang Yu - Woodland CA, US Deenesh Padhi - Sunnyvale CA, US Man-Ping Cai - Saratoga CA, US Naomi Yoshida - Sunnyvale CA, US Li Yan Miao - San Francisco CA, US Siu F. Cheng - Los Angeles CA, US Shahid Shaikh - Santa Clara CA, US Sohyun Park - Fremont CA, US Heung Lak Park - Santa Clara CA, US Bok Hoen Kim - San Jose CA, US
Assignee:
Applied Materials, Inc. - Santa Clara CA
International Classification:
H01L 21/308 H01L 21/32
US Classification:
438703, 438761, 257E21258, 257E21231
Abstract:
Embodiments described herein relate to materials and processes for patterning and etching features in a semiconductor substrate. In one embodiment, a method of forming a composite amorphous carbon layer is provided. The method comprises positioning a substrate in a process chamber, introducing a hydrocarbon source gas into the process chamber, introducing a diluent source gas into the process chamber, introducing a plasma-initiating gas into the process chamber, generating a plasma in the process chamber, forming an amorphous carbon initiation layer on the substrate, wherein the hydrocarbon source gas has a volumetric flow rate to diluent source gas flow rate ratio of 1:12 or less, and forming a bulk amorphous carbon layer on the amorphous carbon initiation layer, wherein a hydrocarbon source gas used to form the bulk amorphous carbon layer has a volumetric flow rate to a diluent source gas flow rate of 1:6 or greater.