Richard C Gregory

US Patent:

20080169589, Jul 17, 2008

Filed:

Sep 17, 2007

Appl. No.:

11/856172

Inventors:

Charles R. Sperry - Leeds MA, US
Dennis F. McNamara - Charlestown NH, US
Suzanne M. Scott - Springfield VT, US
Charles W. Hull - Santa Clarita CA, US
Jouni Partanen - Palo Alto CA, US
Mehdi Mojdeh - Valencia CA, US
William J. Pappas - San Luis Obispo CA, US
Richard O. Gregory - Rock Hill SC, US

International Classification:

B29C 41/22

US Classification:

264494, 118 56

Abstract:

A solid imaging apparatus is provided that includes a replaceable cartridge containing a source of build material and an extendable and retractable flexible transport film for transporting the build material layer-by-layer from the cartridge to the surface of a build in an image plane. An operator using the device needs merely to remove a spent cartridge and replace it with a fresh cartridge to continue solid imaging virtually uninterrupted. The apparatus also includes the capability of withdrawing and inserting an imager without the operator having to perform a separate alignment step. A brush attached to the transport film and forming part of the cartridge provides for intra-layer removal of excess uncured build material. If desired, the apparatus can produce a fully reacted build. A high intensity UV source cures the build between layers. An injection molded build pad is designed to hold a build in an inverted position for improving the build. The invention also provides for tilting the build elevator to reduce air entrainment and for releasing the build from the image plane.