John William Osenbach - Kutztown PA, US Brian Dale Potteiger - Reading PA, US Richard Lawrence Shook - Fogelsville PA, US Brian Thomas Vaccaro - Mertztown PA, US
A process includes annealing one or more plated conductive leads at a predetermined temperature. The one or more plated conductive leads are plated with one or more layers, where each layer comprises a material. The predetermined temperature is greater than or equal to approximately a melting point of one of the materials. The annealing can reduce growth formations, such as whiskers, on the one or more conductive leads. Lead frames and other devices having plated conductive leads may be subjected to the process, and the resultant plated conductive leads will have fewer growth formations than plated conductive leads not subjected to the process. The plated conductive leads may be trimmed and formed prior to or after the anneal.
Kultaransingh N. Hooghan - Murphy TX, US John W. Osenbach - Kutztown PA, US Brian Dale Potteiger - Reading PA, US Poopa Ruengsinsub - Bangkok, TH Richard L. Shook - Fogelsville PA, US Prakash Suratkar - Bangalore, IN Brian T. Vaccaro - Mertztown PA, US
A method of fabricating an interconnection between a region of copper material and a conducting region is disclosed. The method includes a step of forming a region of tin material and a step of forming a region of nickel material. The method also includes a step of melting the tin material to induce formation of a nickel/tin/copper intermetallic composition at an interface between the region of copper material and the conducting region. The region of tin material and the region of nickel material define the interface between the region of copper material and the conducting region.
Ball Grid Array (Bga) Package Having Corner Or Edge Tab Supports
Adesoji Dairo - Macungie PA, US Jeffery Gilbert - Schwenksville PA, US Christopher Horvath - Allentown PA, US Richard Shook - Fogelsville PA, US Ebyson Thomas - Allentown PA, US Brian Vaccaro - Mertztown PA, US
International Classification:
H05K007/06
US Classification:
174255000, 361804000, 174260000, 257778000
Abstract:
The present invention includes tab supports on the solder ball side of a BGA package substrate. The tab supports are preferably sized in a height direction to avoid or prevent a warped corner or edge of a BGA substrate from excessively pressing down on the solder balls when warping occurs, most often during the high temperature solder-reflow process. Exemplary tab supports comprise small standoff tabs placed in all four corners of the lower substrate of a BGA package, and/or on all four edges of the lower substrate. The invention has particular application to a plastic BGA (PBGA) package.
Kultaransingh Hooghan - Murphy TX, US John Osenbach - Kutztown PA, US Brian Potteiger - Reading PA, US Poopa Ruengsinsub - Bangkok, TH Richard Shook - Fogelsville PA, US Prakash Suratkar - Bangalor, IN Brian Vaccaro - Mertztown PA, US
International Classification:
B32B 15/00 B32B 15/01
US Classification:
428615000, 428646000, 428647000, 148527000
Abstract:
The electrical and mechanical properties of structures such as lead frames and other electrical/electronic devices containing, during processing, copper/tin interfaces are improved by introduction of nickel to such interface. Typically, a weight percentage of nickel to tin in the range 1 to 12 weight percent yields upon melting of the tin, an intermetallic compound with essentially no occluded, unbound tin. Thus undesirable anomalous structures such as tin needles and substantially non-planar interface compositions are avoided. Advantageously a nickel/tin/copper intermetallic interface that is substantially planar is formed in the substantial absence of needle-like tin structures.
John Osenbach - Kutztown PA, US Brian Potteiger - Reading PA, US Richard Shook - Fogelsville PA, US
International Classification:
C22C 13/00
US Classification:
148538000
Abstract:
It has been found that composition containing copper, tin, and silver prevents tin whisker formation on an electronic structure while allowing solders to wet such structures during soldering processes. It has further been found that conventional techniques, such as electrolytic plating, electroless plating, wet dipping and vapor deposition, for forming such materials have undesirable limitations and/or characteristics. However, by forming a Ag/Sn precursor on a copper containing electronic structure and inducing a self-limiting reaction between the precursor and the copper of the structure, the advantageous Ag/Sn/Cu material is formed without the undesirable limitations and characteristics associated with conventional techniques.