John T. SIMPSON - Clinton TN, US Joseph P. CUNNINGHAM - Oak Ridge TN, US Brian R. D'URSO - Pittsburgh PA, US Troy R. HENDRICKS - Holland MI, US Daniel A. SCHAEFFER - Knoxville TN, US
Assignee:
UT-BATTELLE, LLC - Oak Ridge TN
International Classification:
H01B 7/02 H01B 13/016 H01B 13/14
US Classification:
174116, 156296, 156269, 216 20, 156281, 156196
Abstract:
A method of making a wire array includes the step of providing a tube of a sealing material and having an interior surface, and positioning a wire in the tube, the wire having an exterior surface. The tube is heated to soften the tube, and the softened tube is drawn and collapsed by a mild vacuum to bring the interior surface of the tube into contact with the wire to create a coated wire. The coated wires are bundled. The bundled coated wires are heated under vacuum to fuse the tube material coating the wires and create a fused rod with a wire array embedded therein. The fused rod is cut to form a wire array. A wire array is also disclosed.