Abstract:
A fluid cooled article having a protective coating on a surface, for example an air cooled gas turbine engine article having a Thermal Barrier Coating, includes through an article wall a fluid cooling passage, and typically a plurality of passages, having openings sized to maintain desired fluid flow, unobstructed by coating within the passage at an exit opening. The passage has a first or inlet opening, which establishes the amount of fluid flow through the passage, and a second opening through which the flow exits the passage through a wall surface on which the coating is deposited. A method for making the article to have such unobstructed flow includes selecting a cross sectional area for the first opening, selecting a coating method for deposit of the coating, in a selected thickness range, on the wall surface and partially within the passage at the second opening, and generating the passage to have a second opening with a cross sectional area greater than that of the first opening by an amount which is no less than a reduction in cross sectional area resulting from partial deposit of the coating through the second opening.