A flexible and stretchable sheet material that is capable of being stretched to conform to a three-dimensional substrate to form a protective and decorative coating thereon is comprised of a thin flexible support having adhered thereto a protective and decorative layer such as a paint layer comprising a colorant incorporated in a film-forming binder. Both the support and the protective and decorative layer are characterized by a very high degree of thickness uniformity and the sheet material exhibits a high level of surface uniformity, an ability to undergo substantial elongation, and a substantially uniform quality and appearance; whereby it can be stretched and bent in the process of bonding it to a substrate and still achieve a defect-free coating of uniformly attractive appearance.
Louis P. Harasta - Webster NY Newton C. Landis - Penfield NY Gerald G. Reafler - Rochester NY
Assignee:
Eastman Kodak Company - Rochester NY
International Classification:
B32B 3120
US Classification:
156160
Abstract:
An adhesive-coated thermoplastic film is stretched and bonded to a three-dimensional substrate by vacuum thermoforming at a lower than normal temperature, at which the film has an elastic modulus of at least 10. sup. 9 dynes/cm. sup. 2, followed by moderate heat treatment of the resulting laminated article. The procedure is especially useful in avoiding air entrapment and peel-back in the thermoforming of a paint-coated film on exterior body panels for automobiles.
Protective And Decorative Sheet Material Having A Transparent Topcoat
A protective and decorative sheet material for covering substrates comprises a flexible carrier film, a paint layer adhered to one surface of the carrier film containing light reflective flakes; a transparent polymeric topcoat overlying and adhered to the paint layer having a thickness of at least about 0. 1 millimeter. The sheet material has a substantially unstressed relaxed state and a relaxed area and is heat softenable to a substantially plastic state in which it is extendable to an extended state having an extended area up to at least 50% greater than the relaxed area. The paint and topcoat layers have substantially uniform quality and appearance in both the relaxed and extended states. The thick transparent topcoat provides improved retention of gloss and distinctness of image when the sheet material is stretched. A method of preparing the sheet material comprises the step of extruding in laminar flow a layer of a crosslinkable transparent topcoat composition over the paint layer.
Jack Hayward - Hilton NY Gerald G. Reafler - Rochester NY James R. Schuler - Brockport NY
Assignee:
Eastman Kodak Company - Rochester NY
International Classification:
B05D 136 B05D 302 B05D 700
US Classification:
4273935
Abstract:
A process for continuous coating of a reactive clearcoat composition on a painted-coated moving plastic film web by means of a laminar flow extrusion coating hopper wherein the reactive components of the composition are fed continuously to a mixing zone and mixed shortly before the composition is coated on the film surface.
Method Of Forming A Glossy Basecoat-Clearcoat Surface On A Substrate
Gerald G. Reafler - Rochester NY Gordon D. Shattuck - Rochester NY
International Classification:
B32B 3100
US Classification:
156212
Abstract:
A flexible, thermoformable sheet material is bonded to a three-dimensional substrate to form a protective and decorative surface having the appearance of a basecoat-clearcoat automotive finish by a method which includes sequentially thermoforming a thermoplastic paint-coated basecoat sheet and a thermoplastic clearcoat sheet onto the substrate.
Wrinkle Free Lamination Method For Releasably Laminated, Stretched Webs
Zbigniew Hakiel - Webster NY Gerald G. Reafler - Rochester NY Robert W. Schrader - Rochester NY James R. Schuler - Brockport NY
Assignee:
Eastman Kodak Company - Rochester NY
International Classification:
B32B 3108
US Classification:
156164
Abstract:
A protective web is releasably laminated to an adhesive-coated stretchable web by continuously drawing the webs at differential degrees of tensile strain into laminating contact in the nip formed by a resilient and a non-resilient roller.
Protective And Decorative Sheet Material Having A Transparent Topcoat
A protective and decorative sheet material for covering substrates comprises a flexible carrier film, a paint layer adhered to one surface of the carrier film containing light reflective flakes; a transparent polymeric topcoat overlying and adhered to the paint layer having a thickness of at least about 0. 1 millimeter. The sheet material has a substantially unstressed relaxed state and a relaxed area and is heat softenable to a substantially plastic state in which it is extendable to an extended state having an extended area up to at least 50% greater than the relaxed area. The paint and topcoat layers have substantially uniform quality and appearance in both the relaxed and extended states. The thick transparent topcoat provides improved retention of gloss and distinctness of image when the sheet material is stretched. A method of preparing the sheet material comprises the step of extruding in laminar flow a layer of a crosslinkable transparent topcoat composition over the paint layer.
Method And Apparatus For Making Polyester Web Having High Adhesion To Coated Layers
Gerald G. Reafler - Rochester NY David A. Glocker - West Henrietta NY Mark M. Romach - Rochester NY Richard C. Soper - Victor NY Evelio A. Perez-Albuerne - Rochester NY
Assignee:
Eastman Kodak Company - Rochester NY
International Classification:
G03C 1795 B01J 1908 B05D 314
US Classification:
430533
Abstract:
Method and apparatus for making thermoplastic web from polyester or polyester blends for subsequent aqueous coating without requirement of an undercoat or primer coat for adhesion of subsequent coatings. Feedstock pellets of polymer, such as polyethylene terephthalate or polyethylene naphthalate, are melted in a screw extruder. Molten polymer is extruded from an extrusion die as a thick, high-viscosity ribbon, which is tempered and stretched in both the machine direction and the transverse direction to form a web of biaxially-oriented polymer of the desired width and thickness. The web is heated to a temperature above T. sub. g to set the biaxial orientation and then is glow discharge treated by passing it through an in-line glow discharge apparatus at atmospheric pressure wherein a stable glow discharge is produced in a gas mixture containing helium between two electrodes connected by an alternating power source operating at a voltage between 0. 5 kV and 20 kV at a frequency between 60 Hz and 40 MHz. The web is coated with an aqueous gelatin subbing layer.
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